Fabric,Industry,Machinery,Production,Line

Patch Edges & Backing Options

The finishing details make all the difference. From classic overlocked edges to heat-seal iron-ons, here’s a friendly guide to help you choose what works best for your badges and patches.

Edge Types

Overlocked (Merrowed)

The classic. Thread wraps around the edge to give a neat, rounded border. It’s strong, tidy and works best on simple shapes. If your design is really intricate, laser-cutting is usually better. Overlocked badges and patches can be done in almost any colour to complement your design.

Laser-Cut

As the name suggests, we use lasers to cut badges and patches to the shape of your design. It’s the way to go for unique shapes or detailed outlines. Often we add a satin-stitch around the edge to give it a finished look, but it’s optional.

Backing Types

Standard / Sew-On

The dependable choice. Badges and patches are sewn directly onto uniforms, caps or bags. Our sew-on badges come with a paper-like “Vilene” stabiliser at the back to tidy up loose threads and give extra durability (not all suppliers include this 😏). Hopefully you know a current or ex Scout or Guide who can sew it on, or your mum, or the local dry cleaner.

Heat-Seal / Iron-On

A popular, easy option. Heat-seal backings let you iron badges and patches directly onto garments or caps. When applied correctly, they bond strongly and should last the life of the garment. If you’re unsure, you can still sew them on for extra security. Caps can be tricky to do at home though (if you’ve got access to a curved heat-press, you’re laughing).

For step-by-step application, see the iron-on instructions at the bottom of this page.

Velcro

Common for Police, ADF and other uniforms where badges and patches need to be swapped out. The badge comes with the spikey “hook” side attached, while the fluffy “loop” side is usually already on the garment. We can also supply both sides if needed. Great if you want patches you can take on and off.

Peel & Stick

Handy for temporary use. Works a bit like double-sided tape. Great for events or fundraisers, but not made for long-term wear.

Magnetic

Not designed for garments but awesome as a keepsake — jamborees, weddings, and everything in between. Our fridge is scattered with them. We apply a magnetic sheet to the reverse side of the patch and voila, a patch magnet. These ones don’t get thrown out.

NEED ASSISTANCE?

Not sure what you need? Request a free sample of our embroidered badges. If you have any questions or prefer to speak with someone, contact our customer service team during work hours at 1300 755 659 (Mon-Fri 9-5:30 AEST).

Heat-Seal Application Instructions

Iron-on at Home

Lay the garment flat.
Warm the area of fabric with the iron for a few seconds first so it’s flat and ready.
Set iron to hot cotton (around 180°C). No steam.
Place the badge or patch where you want it and cover with a thin cloth.
Press firmly with the iron for 20–30 seconds. Really concentrate on nailing the edges.
If possible, carefully turn garment inside-out and repeat for another 20 seconds.
Allow garment to cool before testing effectiveness. If it peels off or feels loose, repeat the steps above. If still unsure, sew it on for peace of mind.

Note: Works on most fabrics that can handle high heat. Not suitable for nylon, leather, rainwear or very stretchy fabrics. For those, sew the badge or patch on instead. Caps are notoriously hard to iron-on at home because of the curve. You’re welcome to give it a crack, but keep a sewing kit handy.

Heat-Press / Industrial Application

Our wholesale and reseller family often use professional heat-press machines. General guide: around 160°C for 25 seconds dwell time. Adjust depending on garment type.

FAQ

All of them, if applied or sewn correctly. It’s more about convenience and how you plan to use the badge or patch.

Technically yes, but it adds a thick layer. Only go Velcro if you really want the on-off functionality.

Yes. If applied properly they’ll last as long as the garment. Best to stick with cold or warm machine washes and line drying. If a patch does peel off at any stage, it can always be sewn on for peace of mind.

Absolutely. It’s a simple and effective way to refresh existing uniforms or rebrand old stock. Just choose a badge slightly larger than the old logo — heat-seal or sew it straight over the top, and you’ve got a clean new look without replacing the garment.

Absolutely. Still unsure? If you’ve got time, request a sample pack and feel the difference. You can even test a heat-seal badge or patch at home to see how it bonds to your garment.

Request a Sample Pack